Casting aluminum is a tried and trusted manufacturing process that can produce complex, detailed parts. It also produces high-quality components that require little machining or finishing.

The first step in the casting process is creating a mold or form. This mold must be designed with precision because its quality will impact the final product.

A mold can be made out of a variety of materials, including tool steel. It is important to select the best material for the mold, as it can have a direct effect on the final product’s shape and surface finish.

Another common material used for molds is sand. Sand is a porous material that is pressed into a cavity to create the shape of the finished product. The sand is able to hold the weight of the liquid aluminum and prevent it from escaping into the mold.

Once the sand has been molded into the desired shape, the molten aluminum is poured into it and allowed to cool. Once it has cooled, the finished product is removed from the mold and ground off any tabs that were left behind.

Several finishing options can be applied to aluminum die-casts, such as customization, anodizing, and electroplating. These finishing methods can improve the durability, corrosion resistance, and aesthetics of your product.